Manufacturing Floor Connectivity
200,000 sq ft Manufacturing Facility
Challenge
The Problem
A South Florida manufacturing company had no wireless connectivity on their production floor. Equipment monitoring was manual, production data was recorded on paper, and their IT and OT networks were completely separate with no integration. They needed real-time visibility into production metrics without compromising OT security.
Approach
Our Solution
We deployed industrial-grade WiFi with ruggedized access points rated for dust, heat, and vibration. We built a segmented network architecture that safely bridges IT and OT, installed IoT gateways for equipment monitoring, and created a real-time dashboard for production metrics. The entire solution was designed with proper network segmentation to maintain OT security.
Outcomes
Results
15% improvement
OEE
Real-time monitoring enabled faster response to production issues.
100% automated
Data Entry
Eliminated manual paper-based production tracking entirely.
40% reduction
Downtime
Predictive maintenance alerts prevent equipment failures.
4 weeks
Deployment
Installed during scheduled maintenance shutdown and weekends.
Infrastructure
Technology Stack
Timeline
Project Duration
This project was completed in 4 weeks from initial assessment to full deployment and handoff, with zero disruption to the client's daily operations.
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